Overhead Crane

Overhead cranes are used to lift, move and position heavy loads in the industrial, manufacturing and construction industries. Gantry OHC’s, being a popular crane in these industries, are normally operated from ground level with either a pendant or remote controller. If slinging their own loads, OHC operators will normally have (recommended) attended a slinger course

Category: Overhead Crane

Accrediting Body: Independent Training Standards Scheme & Register (ITSSAR)

Maximum Ratio: 4 : 1 : 1 (4 Trainees : 1 Instructor : 1 Machine)

Durations:

Novice* – 1 or 2 Operators = 1 day, 3 or 4 Operators = 2 days
Experienced** – 1, 2, 3 or 4 Operators = 1 day
Safety Refresher*** – 1, 2, 3 or 4 Operators = 1 day

* For trainees with little or no previous experience of a carrying out the duties of an overhead crane
** Existing operators with some previous experience of using an overhead crane but have not received formal training
*** This course is available for those trainees with in-date documentary evidence of formal training

Course Breakdown

The following is a list of elements that make up a novice course. (N.B. The list for experienced operators and safety refreshers courses may be shorter).

Course Introduction, the need & reasons to train and relevant statutory requirements

Overhead crane operator responsibilities

Personnel Protective Equipment (PPE)

Recognised signals within the industry

Introduction to the equipment, control familiarisation and principles of operation

Selection, identification and pre use inspection of lifting accessories

Identification, use and adjustment of attachments in pre-determined positions

Planning the lift and manoeuvre

Basic and advanced manoeuvring exercises in an open and enclosed area

Control of a load swing

Operators safety code and relevant handout

Rated capacity and load stability

Load types, handling and weight assessment

Relevant safety film

Locating the overhead in a safe place (park position) and post checks

Testing: Pre-use checks, practical skills and theory

All courses are ITSSAR accredited and are recognised throughout the industry.

On-Site Courses and Facilities Required

The course will be delivered on your premises. This will give your employees the advantage of being trained and tested on the overhead crane they will use on a daily basis after training has been completed.

Training can be tailored/bespoke to your business requirements, but the following facilities will be required:

Access to your lifting equipment (i.e. crane) and lifting accessories

An area large enough for lifting, manoeuvring, lowering and testing

For theory training – an area large enough for the instructor and the trainees to work, with chairs, tables and a power supply

It is recommended that all overhead crane operators wear safety footwear, headwear, and a hi-visibility vest. Other personal protective equipment is as per the company’s SSOW/RA

Certification

After completing the course you will receive:

A certificate e-mailed to you

If you have applied for ITSSAR TOPS* (Trained Operators Passport Scheme), you will be registered onto the TOPS database, have your own TOPS number and receive a photo identification card.

* There is an additional charge of £20 per trainee. This covers the registration onto the TOPS database and card

After Care

After completing the training, feedback (verbally and written) will be given to both the trainee and their manager on the trainee’s performance including any recommendations.

When refresher training is due, (HSE recommends every 3 – 5 years, your company policy may differ), notification will be sent via email.